Today, it’s crucial for vehicle manufacturers to work quickly, flexibly and efficiently because of the rising competition in the market. In this regard, a proportional solenoid valve plays a vital role. Control valves have become too popular among people because of their strong controllability and high accuracy. In the manufacturing of vehicles, it is necessary to maintain the flow of fluids, gases, and a strong control over pressure and temperature, so that an accurate product can be produced according to the quality standards.
Below we have listed a few uses of solenoid operated valves in the manufacturing of the vehicles:
Precise Welding:
This is very essential to provide greater strength to the frame and the body parts of the vehicle according to the set standards so that it can have accurate strength. Because the vehicles have to be used by humans and if they will not have the standard strength then it will be dangerous for humans. Low-quality welding will not let the frame or the body to have the required strength that it can withstand small accidents and even the pressure of the air when running at a high speed.
The gases that are used in the welding process come out with high pressure from the gas cylinder and this pressure is not adequate for quality welding. Here the proportional solenoid valve plays the key role. It controls the flow rate and the pressure of the gases so that a constant state of accurate pressure can be maintained for the quality welding of the frame parts of the vehicle.
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Error-free and High-Speed Paint:
In the paint shop, it’s crucial to deliver a consistent supply of paint at a precise pressure so that all the body parts can have the same quality of the paint to enhance the beauty of the vehicle. Colour of the vehicle enhances the look and beauty of the vehicle and makes it look attractive to the customers. To achieve this accuracy and quality, proportional flow control valves are used in the paint guns to coat the precise amount of paint. In the large units, a fixed amount of paint is applied to all the body parts so that the required amount of the paint can be used for each vehicle. This way, it helps to reduce the overall manufacturing cost.
Reduce the Waste:
Flow adjustment valves are widely used in various manufacturing processes like welding and painting processes. Here these valves reduce the consumption of gases and paint. Resultantly, the waste of the manufacturing plant goes down and when the resources are utilised accurately, the efficiency of the unit increases as well as the profit margin.
Final Words:
Proportional solenoid valves are largely used in the manufacturing of vehicles because of their capability of controlling the flow of fluid and gases and keeping the other process variables low as per the need of the process. These solenoid proportional valves use a simple mechanism of opening and closing the passage to maintain the required flow rate in the system.